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Shim dimensions

Here are some pictures of the shim dimensions. Hopefully this can help you verify if it will work with your craftsman saw.

Overall angled shim length

Angled Shim small width

Angled shim large width

Overall flat shim length

Flat shim width
Flat Shim Edge to Center of hole

Center to Center hole spacing

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Final figured (in the last year) how to make the cuts needed to make the puzzles…

Final figured (in the last year) how to make the cuts needed to make the puzzles I am now selling on my website. Check them out at


Reshared post from +Hall Castle (HallCastlePuzzles)

This weekend I spent some time gluing some walnut puzzle pieces, alder bases, and poplar bases (new wood choice). Next up, sanding the bases. This 5” random orbital sander has made my life so much easier when it comes to sanding! I’ve found that the 220 grit offers the most flexibility. The 220 grit is all I need for coarse and fine work. Once the incessant sanding was done, I wiped all the sawdust off and applied Danish Oil Finish.

I also created an enclosed alder base that I think makes the puzzle even more challenging. You have to place the pieces in order since they can’t be slid in from the side like with the open base.


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Processing new wood

I spent the weekend processing some standing cedar and elm wood. I thickness planed it down to the 3/4″ that I need for making sticks. I then made the sticks. What is fascinating to me is how bad these woods are to work with! Elm has a peculiar smell to it and has a very curvy grain pattern, so it is very difficult to know ahead of time whether the bevel cut I do is going to pinch or spread as I cut it. The standing cedar likewise has internal stress and I found that if the stick I process should be about 8″ in length or less, it binds too much and might kick back in a very unsafe manner.



Initial bevel cut made

Cedar board about to be bevel cut

Elm and cedar sticks made